Energy power 3D print advantage
Gas turbines, gas turbines, power generation equipment and fluid machinery in energy power equipment, including large quantitiesLarge, complex, high performance components。 Traditional manufacturing methods often require a large amount of modelling, assembly and processing time in the face of complex internal cavities, heteopaths, large size structures and new product tests.
Utilization3DP sand-printing, Binder Jetting glue spray and metal-added materials manufacturing technologyThis would allow for complex structural manufacture based directly on a three-dimensional model, reduce reliance on traditional moulds, and provide more flexible manufacturing pathways for the development and validation of energy equipment, rapid testing and the production of complex components.
From the development of new energy equipment to the manufacture of large and complex castings, 3D printing technology is expanding the design and manufacture boundaries of energy power components to:Complex structures, large castings, rapid development and small-volume production of multiple varietiesProvide new digital manufacturing methods.
Aluminium cast
Harder:
20 days required for rapid delivery of finished products to validate the structure and performance of the products for their iterative upgrading;
Requires the performance of conductivity, a set of casting standards to be met and fully processed;
Traditional processes do not meet the requirements of timeliness of delivery and instant modification of data models.
Solutions:
3DP sand-mode+low pressure casting;
3DP sand casts do not need to be modeled compared to traditional processes, saves clients costs and reduces delivery cycles;
Long-term collaboration with clients as a result of successful small-volume trial delivery.
Gas turbines and gas turbines
For complex parts of power equipment such as gas turbines, gas turbines, etc., they can be manufactured by adding materials and sand type 3DComplex fluids, thin wall structures, foreign inner cavities and high integration(c) Parts and components and casting sands to meet the needs of research and development and complex structural construction of new products.
Power generation and energy equipment
Firepower, hydropower, nuclear power and new energy equipment can be used for the development and production of large shells, leaf wheels, support structures and complex castings. For larger-sized castings, the use of large sand 3D can reduce the input of traditional wood models and core boxes and increase the efficiency of the test manufacture of new products.
Pump valves and fluid systems
For large pumps, valves, leaf wheels and complex fluid machines, sand and cores with complex internal fluids can be printed directly, traditional sand core combinations and subtracts reduced and more flexible manufacturing options for complex fluid components provided.
3D printing applications in energy power
Energy power equipment contains a large number of large-sized, complex-structured and internal-flowing casting components. Use large3DP sand 3D printing technologyThis allows the manufacture of complex sand and sand cores based directly on three-dimensional data, reducing traditional wood models, core boxes and complex assembly inputs.
A combination of subsequent casting, machine processing and detection capabilities can result in:
Three-dimensional model → Sand/Charlie 3D printing → Metal casting → Reprocessing → Precision machine processing → Test delivery
The digital manufacturing process provides a complete solution for the development of pilot, single-piece and small and medium-sized batch manufacturing of large-scale energy equipment foundries.
Light Quantified Efficient Component
Pass.Optimization, dot structure and structural integration designTo reduce unnecessary material use while meeting spare parts strength and functional requirements and to provide additional design space for light quantification and structural optimization of energy power equipment.
For support frames, connections, functional structures and light quantification of complex parts.
Complex structures resistant to heat
For gas turbines, gas turbines and high-temperature power equipment that combine materials such as high-temperature alloy and make traditional processes difficult to achieveComplex flowways, thin walls, internal cooling structures and high integration parts。
The expansion of the freedom of complex structural design through material enrichment provides new manufacturing pathways for energy equipment development in high-temperature environments.
Fast Prototype and Custom
There is no need to re-develop complex moulds for each product, which can be manufactured directly on the basis of three-dimensional data.
Energy appropriate equipmentDevelopment of new products, engineering certification, individual customization, spare parts production and small and medium batch manufacturingTo help shorten product development and delivery cycles.